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I started with a wall mounted crane that a friend gave me a few years ago. None of our shop walls met the engineering requirements to install the crane. After a few years of moving it around I decided it was time to do the unthinkable... and cut it down and make a gantry.
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Next I cut all the steel.
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I pre-drilled two top plates.
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I clamped the top plates to the underside of the I beam and drilled 1/2" holes.
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This is the drilled I beam. The other end was drilled the same.
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This is how the top plate will be welded on.
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This is the top welded into place.
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This is a set of old heavy duty wheels I bought at the flea market.
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I welded the wheels on.
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I also decided to weld some simple hooks on the top of the I beam to make it easier to lift.
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We lifted the I beam up to the ceiling using a some pulleys from the hardware store.
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The pulleys made the lifting effortless.
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After we installed the uprights it was discovered I had made the uprights too tall... I forgot to subtract 3 inches. I guess I was in a hurry. We cut off the tops and removed 3 inches.
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Clamped everything really good and welded the top back on.
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Now the gantry can clear the lights by an inch.
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Here we are lifting the furnace into position. The gantry worked perfect. Not bad for some scrap materials.
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