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A lot of people ask about inline heaters, so I built this one. It uses a 500 watt cartridge heater, a 180 degree dryer thermostat and a block of aluminum. It heats right up. Works as designed. After running for a while a few notable problems, no place for water to settle or escape and it doesn't heat the oil enough. The centrifuge never warms up. Looks nice but it doesn't work!
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This is the setup for the inline heater. Not recommended.
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This is the current setup using a 2.5 gallon water heater. The oil enters on the cold side and exits the hot side. The exit is plumbed to a T with a length extending higher than the centrifuge (or feed tank). This allows water vapor to escape. Be careful not to turn up the thermostat too high or the safety valve will open, note the bucket just in case.
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The heater provides a great place for the water to settle out of the process. The water should be drained off as needed. I generally drain about a quart or so. It's best done when hot, so be careful.
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This shows my water trap ahead of the gear pump. The first filter housing is empty, no filter element, this creates a low spot in the line for large chunks and water to get captured. The second filter housing has a paper element and protects the pump from too much junk. I typically drain water from these traps each day. Water that makes it past the traps will settle in the heater, where it is drained. Any remaining water will be captured by the centrifuge.
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Basic heater and centrifuge setup.
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Feed control valve and bypass valve. The bypass can be uncapped and opened to test the flow rate to the centrifuge.
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Plumbing of the heater. Cold oil enters on the Cold side and oil exits Hot. The Relief Valve has been removed and replace with a vent line. The heater runs at ambient pressure. The vent line must extend higher than the top of the source tank.
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The plastic water drain valve has been replaced with pipe and a ball valve. We drain water off the heater daily.
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