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I started my project with a length of old steam pipe off the scrap pile. I had to make an idler roller for the weld positioner. Kinda got carried way.
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Next because the flange on the old pipe was 6.5" in diameter instead of the modern 7.5" I had to cut out a flange cap from some scrap plate.
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Welded the end cap on the what will be the bottom of the processor and test fit one of the ceramic band heaters.
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I found that I could have 2" of ceramic insulation using 7" metal stove pipe as the external skin. I rolled the insulation around a PVC pipe form and then installed the stove pipe prior to sliding it on the metal pipe.
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After installing all the insulation it was time for the heaters. I installed two near the bottom. The long factory bolts were replaced with shorter bolts. A ratchet strap was used to hold the heaters in place while swapping bolts.
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The last section of stove pipe and insulation was installed with an opening to access the heater electrical connections.
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The flange gasket had to be trimmed slightly due to the older style flange. This seal proved effect even at the high temperature. The material was rated for 850F degrees.
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This shows the electrical hookup.
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Top exit with insulation. The thermal couple and exit pipe is from the old processor.
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The controller was fitted with a double pole relay to it would control the two band heaters. Each heater is 850W at 240V for a total of 1700 watts. Measuring amperage draw during operation was always around 7.1 amps so it was dead on.
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This is the complete processor. You can see how tall it is.
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This is the oil and diesel mix before processing.
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This is after processing.
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At the end of the processing the upper temperature will begin to fall and the lower temperature will rise. Here you can see just how hot the band heaters can get.
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After the processor cooled I was able to dump out the carbon that remained at the bottom of the processor. It was total baked dry. No liquid remained.
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