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After sawing a 34 lb billet on the band saw it is first faced on the manual lathe.
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Next the billet is moved to the CNC lathe to be roughed.
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The billet is now faced and the OD has been taken to rough dimension.
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Partially drilled for the ID operation.
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Taper mount machined.
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Splash ring feature and remaining ID machined.
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Into the pie jaws to start the second operation.
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Faced and drilled to start hogging out the inside.
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The inside opened up.
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After spending the entire day modifying tooling and writing code I have the rotor roughed out. I need to order some different inserts for the ID face grooving but overall I'm happy. It still needs a lot of fine tuning. It's starting to look like a rotor.
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Finished rotor.
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Dry testing the rotor on the machine. Runs smooth.
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Sawing the 9" round bar required to make the lid portion.
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Lid rough turned.
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Drilled and the ID rough bored.
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First operation completed.
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Second operation is done in pie jaws.
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Second operation on the lid completed.
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Lid is drilled on CNC mill. Pie jaws ensure repeatability across all parts. Next it will be deburred by hand.
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Rotor bottom has been drilled and deburred in preparation for the installation of the captive nuts.
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Captive nuts have been pressed in using custom fixture.
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The feed cone is the same as with the dome topped rotor. The slope creates a clumping surface for the particulate to build on before being forced to the back wall of the rotor.
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Rotor in operation. Volume is about 3/4 of a gallon (2.8 liters).
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This photo shows the mist of vapor coming off the rotor during operation. This is a test with water. The vapor is a very fine mist. The camera had a hard time picking it up.
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