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I mounted the stock rotor between centers.
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The new bearing is 5mm taller (thicker) than the original so I have to remove some material. I marked the basic layout with some blue layout fluid.
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Checking the cut.
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The bottom of the shaft has to have clearance for the bearing to seat fully. This is done easily.
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After chamfering and a quick cleanup with an abrasive pad.
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Pressed the new bearing on with the arbor press. Photo is sideways.
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This is the new bearing installed. Notice how much larger the new bearing is.
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Here is another photo.
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This is the modified rotor along side the original.
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Notice how much taller the new bearing is.
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Had to replace the original 10-32 screws with some longer ones.
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This is the upper bearing locked into place.
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Re-assembled the motor and did a little beyond specification testing. Here the motor is just above 7000 rpm.
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The bearing on top came out of a motor that had run at 7200 rpm for a year. It appears the bearing spun in the housing, likely once it heated up the aluminum housing. The bearing still feels good.
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I decided boring the end bell would be easier than turning the shaft. Here I'm boring the end bell an additional 5.5 mm to accommodate the larger double row bearing.
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The end bell has a steel sleeve which is sized for a 12 mm thick bearing. You can see the transition from steel to aluminum.
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Installing the bearing into the end bell.
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Bearing installed. Note that I was able to use the stock bolts.
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This end bell is also cross drilled with a vertical weep hole. I modified this end bell a few years ago and it just happened to be the one I decided to modify for the angular contact bearing.
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